Titan パイロットプラントシステム

Titanは、キロラボからパイロットプラント、製造までをカバーする生産スケール対応の、革新的連続化学プロセスシステムです。

 

製品概要

The Titan Pilot Plant System has been designed for use in walk-in fume cupboards and has been designed to easily measure and identify interactions between process parameters, before progressing to a manufacturing scale.

The Titan Pilot Plant has similar benefits to other the other Titan systems. The same equipment that can be used on a pilot scale can be transferred to the lab or manufacturing scale. Your reactions utilize our high-performance mixing chips and ultra-smooth pumps to ensure that your chemistry occurs in optimum conditions. The system can be rapidly and easily reconfigured depending on the needs of your chemical process.
詳しい製品情報をリクエスト

Syrris Titan Flow Chemistry Scale Up system

1. Modular design to meet flexible needs

There is presently a seismic shift in industry to move from batch to continuous processes. The Titan system is a unique, complete kilo scale chemical processing system designed and manufactured by Syrris to meet the evolving needs of the chemicals markets. Scaling up processes cannot be easier with seamless progression from R&D scale using Asia to Titan on kilo lab, pilot plant and production scales.

Syrris Titan Key feature - RIC Chip Close Up

2. High-performance mixing

Titan has a number of different reactor modules that can be quickly connected together to create single or multi-step and multi-temperature zone reactors.  The Fast Mixing Injector reactor (FMI) has been designed for fast reactions requiring extremely high mass transfer and heat transfer.  Syrris has utilized the expertise in microfluidics and glass fabrication to enable reactors capable of working with ultra-fast to slow reaction times.

Syrris Titan Pump - Close Up Product Shot

3. Smooth continuous flow

The Titan Syringe Pump has been designed for safe and reliable scale up and offers ultra-smooth fluid flow for lab scale, pilot plant, and production scale applications.  Powerful drive motors and innovative valve design have been combined with software control to deliver ultra-smooth flow rates from 1 to 250 mL/min, up to 20 bar, with solutions of viscosities up to 1000 cP.

Syrris Titan - Key feature - Ease of use

4. Easy set up

A key component of the Titan system is the Rigid Intermodule Connector (RIC).  The RIC allows all reactor modules to be connected together, providing a leak free seal without the requirement of tools.  Housed inside a protective housing, the RIC is a glass device which provides functionality appropriate to where it is situated within the system.  For example, a fast mixing glass RIC can be situated at the start of the reaction, while a straight through RIC would be situated post reaction.

5. Extremely high chemical resistance

Glass, fluoropolymer, Hastelloy, and Elgiloy wetted parts are available.  Reactors have glass, SS316, and Hastelloy options whilst pumps have SS316 or Hastelloy wetted parts.  Dead volumes are minimized within the wetted pathways, and non-wetted parts are constructed of durable, high-quality materials with splash resistant coatings.

6. Reliable and robust

Titan has been designed closely with industrial experts for long term use in demanding manufacturing environments.

Our vision has been to revolutionize flow chemistry and offer complete solutions from lab scale through to manufacture.  The future of continuous flow scale-up is finally here with the release of Titan.”

Dr. Omar Jina, CCO
Omar Jina - Headshot - CCO of Syrris
Syrris Titan - Glass Coil Reactor Close Up During Glass Blowing
Syrris Titan Pump - Close Up of Buttons
Syrris Titan - RIC Chip Close Up
Vortex of a glass vessel stirring
Syrris Titan Sketch

仕様

Reactor Volumes

64 mL and 250 mL reactors can be added in series to cover a wide volume range

生産量

Output suitable for laboratory, pilot plant, and manufacturing environments

System Flow Rates

1 mL/min to 1 L/min

Pump Flow Rates

1 mL/min to 250 mL/min

運転圧力範囲

最大 20 Bar

運転温度範囲

-40°C ~ +250°C

Types of Processes

Suited for both fast reactions with high mass transfer and heat transfer requirements, and slow reactions. Designed for use with multiple phases

接液部

Glass, fluoropolymers, Hastelloy, Elgiloy

オートメーション

Control process parameters from the modules, via Titan software, or via pre-existing PLC or plant software

ミキシング

Laminar through to turbulent flow available using the same equipment

安全性

Anti-tamper, pressure detection, and auto shut down features


システム構成

Syrris Titan Pilot Plant Product Shot

Titan Pilot Plant System

Titan modules can be assembled into numerous system configurations for quick and easy evaluation of process parameters needed to carry out chemical processes. Our floor-standing framework allows you to carry out your pilot studies on the plant floor or in walk-in fume cupboards.

含まれるモジュール

  • オートメーション

    Control process parameters across the modules…

  • 硬質インターモジュール コネクター

    The Rigid Intermodule Connector joins and sea…

  • Titan 背圧レギュレーター

    Material: Stainless Steel, Hastelloy Pressure…

  • Titan フレームワーク

    Titan framework is designed to be robust and …

  • Titan ラージ ストア

    The Titan Large Store is a large temperature-…

  • Titan リアクター

    Titan features various reactor modules which …

  • Titan スモール ストア

    The Titan Small Store is a temperature-contro…

  • Titan シリンジポンプ

    The Titan Syringe Pump is a high-performance …

オプションモジュール

  • サーキュレータとオイル

    Circulator options from industry-leading manu…

  • サーキュレーター ホース

    Orb Pilot Circulator Hoses provides a high de…

Syrris Titan Benchtop System

Titan Lab Scale System

Titan modules can be arranged to form smaller systems, ideal for development of a chemical process at the lab scale.Our bench-top framework enables a wide range of Titan modules to be assembled on a lab bench or inside a standard fume cupboard.

含まれるモジュール

  • オートメーション

    Control process parameters across the modules…

  • 硬質インターモジュール コネクター

    The Rigid Intermodule Connector joins and sea…

  • Titan ベンチ フレームワーク

    The Titan Bench Framework allows single react…

  • Titan リアクター

    Titan features various reactor modules which …

  • Titan シリンジポンプ

    The Titan Syringe Pump is a high-performance …

オプションモジュール

  • サーキュレータとオイル

    Circulator options from industry-leading manu…

  • サーキュレーター ホース

    Orb Pilot Circulator Hoses provides a high de…

Syrris Titan Product Shot - Manufacturing System

Titann Manufacturing System

Using the same continuous processing modules available at lab and pilot scale, you can move straight into manufacturing scale with minimal fuss. Titan systems can produce up to a tonne (process dependent) of product per day. Titan systems are designed for long term operation with built-in safety features.

含まれるモジュール

  • オートメーション

    Control process parameters across the modules…

  • 硬質インターモジュール コネクター

    The Rigid Intermodule Connector joins and sea…

  • Titan 背圧レギュレーター

    Material: Stainless Steel, Hastelloy Pressure…

  • Titan フレームワーク

    Titan framework is designed to be robust and …

  • Titan ラージ ストア

    The Titan Large Store is a large temperature-…

  • Titan リアクター

    Titan features various reactor modules which …

  • Titan スモール ストア

    The Titan Small Store is a temperature-contro…

  • Titan シリンジポンプ

    The Titan Syringe Pump is a high-performance …

オプションモジュール

  • サーキュレータとオイル

    Circulator options from industry-leading manu…

  • サーキュレーター ホース

    Orb Pilot Circulator Hoses provides a high de…